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Food processing plants
"turnkey"
"turnkey"
from idea to plant start-up
Food processing plants
"turnkey"
"turnkey"
from idea to plant start-up
PROFI GROUP d.o.o
About us
"Profi Group" d.o.o is an engineering company built on the principle of full-cycle engineering and technological services.
The main principle of the company is the use of accumulated engineering and technological knowledge, as well as the systemic integration of proven professional resources and advanced technologies. Since 2017, the company has been providing a wide range of works and services from design to start-up of food processing plants.
The main principle of the company is the use of accumulated engineering and technological knowledge, as well as the systemic integration of proven professional resources and advanced technologies. Since 2017, the company has been providing a wide range of works and services from design to start-up of food processing plants.
We help and support our clients in the rapid and successful development of their business
We help and support our clients in the rapid and successful development of their business
Services
Project development
Installation and dismantling of equipment of any complexity. Works of installation, adjustment and start-up of production lines and equipment
Installation and dismantling
Selection and configuration of technological equipment for the food industry from the world's leading manufacturers. Delivery anywhere in the world.
Food equipment
We help and support our clients in the rapid and successful development of their business
Maintenance services for equipment or food production plants in general. Prevention of components and mechanisms, routine and adjustment work. Repair and replacement of parts
Service maintenance
Thorough study of the technological part of the project. Proposing possible options for its implementation and choosing the optimal solution
Some of our projects
Stavropol region, Russia
Republic of Adygea, Russia
LLC "Ailana", Kyrgyz Republic
Natura SRL Romania
Dnepr, Ukraine
Turnkey plant for processing goat milk KMK "Nadezhdensky", Russia.
- Development of a project for the integrated processing of goat milk within the framework of a farm milk processing enterprise with pedigree breeding of Saanen goats.
- Profigroup acted as the general contractor for the project. The entire cycle of creating a processing enterprise includes: technology development, selection and supply of dairy equipment, installation and launch of the enterprise, technical and technological support.
- The productivity of the dairy plant is 5 tons of products per day. Technologically, the enterprise can process goat and cow milk.
- The maximum production capacity of KMK Nadezhdinsky LLC by type of product is:
- semi-hard cheeses – 20%;
- semi-soft cheeses, soft cheeses and cottage cheese – 40%;
- fermented milk products – 30%;
- milk – 10%
- The full range of dairy products produced is:
- soft, semi-soft, hard and semi-hard cheeses;
- Chees Feta;
- Riccotta cheese;
- Mozzarella cheese in whey;
- pasteurized goat or cow milk 1%, 2.5%, 3%;
- kefir;
- yogurt;
- cottage cheese.
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Installation of a pasteurization and cooling unit from Reda S.p.A.
- Mechanical and electrical installations of Reda S.p.A were carried out:
- Placement of the fire control unit according to the equipment layout plan in the workshop
- Installation of piping of the separator-cream separator and normalizer
- Assembly and preparation for launch of the cream separator and normalizer
- Homogenizer installation
- Installation of homogenizer piping
- Checking and installing control panels
- Laying trays for electrical installation of equipment
- Installation and connection of monitoring and control devices
- Installation and laying of electrical cable products and connection of all consumers according to the Reda scheme
- Connecting the POU to the main control panel
- Steam supply to the installation from the supply point
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Turnkey project: Integrated processing of goat milk. Mirny, res. Adygea
- The entire range of work assigned to ProfiGroup includes the creation of a project, selection of equipment, technical supervision of installation and commissioning, personnel training.
- According to the initial conditions, the technological scheme of the complex involves a goat farm for 2000 heads, located in close proximity to the processing line.
- The planned capacity of the line is 6000 liters of raw milk per day.
- To implement the task, ProfiGroup designers used food equipment from Italian manufacturers REDA, F&B Technology, AutoPac. As a result, the project for an integrated goat milk processing enterprise combined technological lines and sections that allow the production of a wide range of products:
- pasteurized milk 2.5%, (goat),
- kefir,
- yogurt,
- butter,
- cottage cheese.
- Cheeses:
- Gouda,
- Feta,
- Adygei,
- Riccota
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Service maintenance of aseptic filler Aseptic Filler Mod.AS-II-250/1, FBR-Elpa. Kyrgystan
- The Profi Group engineering team carried out maintenance and adjustment of the aseptic head ASEPTIC FILLER mod. AS-II-250\1 FBR-ELPO:
- Replacement of wear parts of mechanical, pneumatic, electrical and instrumentation parts of the aseptic head (pneumatic cylinders 12 pcs., steam valve repair kit 6 pcs., pneumatic pump repair kit)
- Interfacing the signals of the aseptic head and the sterilizer
- Training of personnel for operation and maintenance of the sterilizer and aseptic head
- Test run and launch on the product
- Autoclave modernization
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Installation of IPI filling line
- A full range of services for installation and commissioning of the IPI aseptic filling line
- Carrying out commissioning work
- Installation of boiler room and pipelines
- Compressor installation
- Laying steam pipelines, air pipelines, product pipelines, condensate pipelines to consumption sources
- Installation of electrical networks and automation systems
- Installation of the chiller and all cold water piping.
- Installation of a line for receiving and processing apples before crushing (includes starting operations, pipelines, electrical installation of installations
- Laying pipelines from the juice production area to the bottling area of the IPI line
- Installation of CIP washing (including installation of pipes, electrical networks and automation systems)
- Conducting test runs of the entire production complex
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Dismantling of boiler equipment
Specialists from Profi Group d.o.o dismantled boiler equipment, piping, and steam pipelines. All dismantled equipment was assembled, packaged and prepared for customs clearance and shipment to the customer.
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